When going headtohead with the competition, the admix rotosolver comes out on top across many key performance areas. Often high shear mixers are combined with an agitator or stirrers to reduce the scale of high shear homogeniser required and improve flow to the shearing workhead in the gm. A highshear mixer disperses, or transports, one phase or ingredient liquid, solid, gas into a. Each high speed disperser is equipped with a precision ground shaft and balanced blade for years of outstanding service. Not only are they more compact and perfectly optimized for energyefficient high shear mixing, but they are also virtually maintenance free. Pdf high shear mixers hsms, characterized by their highly localized energy.
The versatility of lancaster products mixers and material handling equipment is deep and wide. As a leading industrial mixers factory, ginhong offers a wide range of machines including vacuum emulsifier homogenizer, high shear mixer, multishaft mixer, planetary mixer, lab mixer and other mixer machines. Batch high shear mixers multishaft mixers inline high shear mixers the ross solidsliquid injection manifold slim is available on. Best high shear mixers high shear mixer comparison. Typical applications and studies on power draw, flow pattern, energy dissipation and transfer properties article pdf available in cheminform s 575833. Mixer directs dp line of high shear dispersers has the flexibility to handle container sizes from 1 quart to gallons. Rotor stators are high shear mixers that incorporate both a rotor and a stationary stator. The high shear rotorstator mixer hsm, once relegated to a relatively narrow niche of mixing applications, has become a mainstay in many applications in the chemical process industries cpi. Production of margarine and low fat spreads silverson mixers. In sizes from 12 hp to 200 hp, handling batches from 50 ml to more than 6,000 gallons, ross high shear mixers deliver an unbeatable combination of efficiency and flexibility. Unit includes 30 hp, 1730 rpm 230460v tefc motor, vbelt driven. By introducing a high shear mixer, maximum use can be made of the applied energy. The innovative batch type mixers from daniatech represent the next generation of mixing solutions for the process industry. High shear granulators glatt integrated process solutions.
Tetra pak high shear mixer recirculation unit r200200 pdf tetra pak high shear mixer recirculation unit r200400. The grooves are located so that material in the rotor grooves is caused to collide with material in the stator grooves or vice versa. As a 100% employee owned company, we are committed to ensuring your experience exceeds your. The ability to apply intense shear and shorten mixing cycles gives these mixers broad appeal for applications that require immiscible fluids to be. A highshear mixer disperses, or transports, one phase or ingredient liquid, solid, gas into a main continuous phase liquid, with which it would normally be immiscible. Rsms, together with highpressure homogenizers, are. The aims of the study were to evaluate the effect of high shear mixer hsm granulation process parameters and scaleup on wet mass consistency and granulation characteristics. High shear mixer the ross series 100 high shear mixer series 500 series 500 high shear mixers include a mechanical seal above the shaft and an ansi flange to allow the mixer to be anchored to the top of an enclosed vessel.
The high tangential velocity produced by high speed rotor,and the strong kinetic energy produced by high frequency mechanical effect,can make materials subjected to intense mechanical and hydraulic shear,centrifugal squeezing,liquid layer friction,tearing,impacting,turbulence and other synthetic actions in narrow clearance between stator and. Ideally, the grooves have a curved cross section so that material is caused to spin in. Countercurrent rotating pan high shear mixers lancaster. High shear mixing high speed mixer rotosolver admix. Pdf the effect of particle shape on mixing in a high shear. Suitable for either atmospheric or vacuumpressure mixing, these mixers are designed for applications that require an extra. Product is forced through the gap of the rotor stator often at high speeds creating a final homogenous blend. The ultra high shear inline mixers do high shear mixing by subjecting the materials through multiple shearing processes in the rotorstator assembly. Us09273,908 19990322 19990322 high shear rotors and stators for mixers and emulsifiers expired lifetime us6241472b1 en priority applications 1 application number. High shear mixers for processing and manufacturing industries worldwide. Many clients will continue to operate the stirrer once homogenisation is complete to hold product prior to dispensing. Ross is the leading manufacturer of high shear rotorstator mixer homogenizers and highspeed dispersion equipment for the adhesives, chemical, cosmetic, food pharmaceutical and plastics industries.
The exceptionally rapid silverson mixing action substantially reduces process times. High shear mixers permix north america permix north america. Lancaster products high shear mixers are used extensively in the blending, mixing and granulation of powder metallurgy raw materials. Other materials lancaster products high shear mixers. Today westfalls high shear static mixers feature a sophisticated geometric opening with bent tabs that.
A wide variety of high shear mixer options are available to you, such as liquid, liquid with suspended solids. High shear mixer 100lski 34 hp for sale from ross mixers. A mixer torque rheometer mtr was employed to evaluate the granulating solvents used water, isopropanol, and 1. Pdf flow studies in an inline silverson 150250 high shear mixer. Tetra pak high shear mixer the secret to innovation lies in a good mix of knowledge and bravery. You can also choose from homogenizer, static mixers.
A rotor or impeller, together with a stationary component known as a stator, or an array of rotors and stators, is used either in a tank containing the solution to be mixed, or in a pipe through which the solution passes, to. Mixing chamber measures 14 diameter x 15 straight side with 1. The advantages of the silverson high shear mixer stem from the 3 stage mixingshearing action generated by the precision machined workhead. Well, the truth is that high shear mixers provide high efficiency in processing these materials and determining the quality of the final product.
The highshear rotorstator mixer hsm, once relegated to a relatively narrow niche of mixing applications, has become a mainstay in many applications in the chemical process industries cpi. Jun 27, 2019 you can obtain both vertical and horizontal mixers with a saw tooth or high speed chopper blade type. This is then fed through to the scraped surface heat exchanger. By either circulating hot or cool liquid or steam through the jacket, the mixing bowl is jacketed for heating or cooling the contents of the bowl as the case may be.
Tetra pak high shear mixer the secret to innovation lies. The tetra pak high shear mixer is a complete mixing solution solving any problem of lumping or fat separation to produce a homogenous product. The rotosolver topentry batch mixer offers key benefits including. Mixer, high shear, 5 hp, sst, batch, tokushu kika kogyo mixer, high shear, 5 hp, sst, batch, tokushu kika kogyo.
High shear mixers permix north america permix north. The top supplying country or region is malaysia, which supply 100% of high shear mixer respectively. High shear, high speed mixers for industrial mixing applications. Gowe stainless steel 304l mini laboratory high shear mixer. Tetra pak high shear mixer, a complete mixing solution. Quadslot and megashear inline ultra high shear mixers which operate up to 11,000 ftmin. The myers single shaft mixers models 775 or 800 are often used with a rotor stator blade for light to medium viscous products. Tank mounted homogenizers or inline colloid mills and pipeline mixers are available for your processing applications in the food, cosmetic, oil and gas, polymer, and chemical.
When the valve on the outlet was fully open, the hsm was free to pump and a. The high linear velocity generated at the high speed rotating rotor of the highshear homogenizing emulsifier and strong kinetic energy generated by the high frequency mechanical effect put the materials under comprehensive action such as. Us6241472b1 high shear rotors and stators for mixers and. The oil can be fed into the line just prior to the inline mixer so the two phases mix on contact in the high shear zone, ensuring a uniform, stable emulsion is achieved after a short recirculation period. Pdf angle resolved 2d piv measurements were taken of the flow inside an in line silverson 150250 high shear mixer, facilitated by a. In most applications, ultra high shear mixers deliver better droplet size results compared to colloid mills. With customers in over 140 countries and serving industries as diverse as food, pharmaceuticals, cosmetics, chemicals, luboils and petrochemicals, silverson has become a world leader in the field of high shear mixing.
Bottom entry high shear mixers bottom entry mixers commonly located at the base of the mixing vessel, bottom entry mixers are often used in combination with other mixing tools, e. This category of mixers offer the most compact solution where homogenisation or emulsification is. Malaysia high shear mixer, malaysia high shear mixer. This category of mixers offer the most compact solution where homogenisation or emulsification is required. With customers in over 150 countries, and serving industries as diverse as food, pharmaceuticals, cosmetics, luboils and petrochemicals, silverson has become the world leader in the field of high shear mixing. Ross is the leading manufacturer of high shear rotorstator mixer homogenizers and high speed dispersion equipment for the adhesives, chemical, cosmetic, food pharmaceutical and plastics industries. Powder valve pdf powder hopper for tetra pak high shear mixers pdf tetra pak high shear mixer vacuum batch units b200800v and b3002000v pdf tetra pak high shear mixer batch units b200800 and b3002000 pdf. This onepage reference provides information on high shear mixing operations and equipment. A highshear granulator consists of a cylindrical or conical mixing bowl, a threebladed impeller, a chopper, an auxiliary chopper, a motor to drive the blades and a discharge pot. This laboratory batch high shear mixer design consists of a single stage, fourblade, 1 38 rotor. The efficient mixing system produces homogeneous and lump free products e. Have your ingredient tested for free in our pilot lab. Download pdf w ellsuited for small production work or prototyping.
High shear dispersers high shear mixers for sale mixer. Used stainless steel high shear inline mixer, liquids type. Other materials lancaster products high shear mixers for. Production of cosmetic creams and lotions silverson mixers. The powders can also be granulated in the mixer to provide uniform mixtures and a more uniform flow into the press mold. High shear mixers work with a special designed statorrotor working head. You can obtain both vertical and horizontal mixers with a saw tooth or high speed chopper blade type.
Greerco high shear mixers utilize an axial inout rotor and stator system to provide mixing and shear in emulsion, dispersion, and colloidal applications. Make sure this fits by entering your model number it is designed for lab small batch emulsifying, homogenizing and dispersing, light and convenient. High shear mixers thus come in to offer homogenization of the emulsions, mastication of rubber as well as the dissolution of polymers. Batch highshear mixing a switch to a highshear rotorstator mixer is the first essential step toward improving the dispersion of difficult solids. All stainless mix head, shaft, drive and motor available. Mixer directs dp line of highshear dispersers has the flexibility to handle container sizes from 1 quart to gallons. Products basicmaster in the basicmaster powder is added manually through the manhole and is instantly incorporated. In its simplest form, this mixer consists of a rotor that turns at high speed within a stationary stator figure 1. These high throughput, lowmaintenance machines offer a more costeffective way of improving mixing processes done on conventional rotorstator mixers. The fundamentals of high viscosity mixing mixer direct. Intermediate stages of production can be eliminated, product quality improved and processing times dramatically reduced by using a silverson high shear mixer. When it works, this statorrotor head is able to draw the solids and liquids around it into its center, and then push them radially through the stator openings back to the tank.
Mixing chamber measures approximately 12 diameter x 14 straight side with 2. Ross series 700 mixers are inline devices available in three ultrahigh shear rotorstator designs namely xseries, quadslot and megashear see box for detailed descriptions of each design. A high shear granulator consists of a cylindrical or conical mixing bowl, a threebladed impeller, a chopper, an auxiliary chopper, a motor to drive the blades and a discharge pot. Series 100 our series 100 high shear mixers combine economy and efficiency for mixing under atmospheric conditions. There are 8 high shear mixer suppliers, mainly located in asia. Mixer, high shear, 15 hp, sst, batch, tokushu kika kogyo mixer, high shear, 15 hp, sst, batch, tokushu kika kogyo. Download pdf larger capacity mixers suitable for high throughput applications.
High shear, high speed mixers for industrial mixing. Ultra high shear mixer is a similar machine to the standard inline shear mixer except for some little differences. Our mixers can be used to granulate the raw metal powders to ensure a homogeneous mixture. High speed blades with a tip speed between 2,000 and 5,000 ftmin generate more shear.
Normally, the more cohesive your material, the more shear required to mix it. Heres how this highspeed rock star compares to other conventional high shear mixers. A high shear granulator is a process array consisting of an inline or batch high shear mixer and a fluidbed dryer. With customers in over 140 countries and serving industries as diverse as food, pharmaceuticals, cosmetics, chemicals, luboils and petrochemicals, silverson has become a world leader in the field. The daily challenge in highshear rotorstator hsm mixing is to reach the target droplet or. Lowshear and midshear mixers are suitable for more free flowing materials, while midshear, highshear, impact, and particledesign mixers are suitable for more cohesive materials. Permix high shear mixers off several different mounting options and mixing configurations, allowing for our high shear mixers perfect for any application. High shear powder induction systems also offer easy interchangeability with multiple tanks. Flow studies in an in line silverson 150250 high shear mixer using piv. Geometric variations of commercial high shear mixers.
Latest trends, demand, production, sales analysis will reach cagr of 4. From molding sand to powders to fertilizer we offer an integrated solution for mixing, pelletizing and granulating with our highperformance equipment, services, and support. High shear inline mixers ideal for larger batches aeration free must be used in conjunction with an efficient intank agitator to wet out powder easily retrofitted to existing plant selfpumping high viscosity models available multistage units available for higher degree of shear. High shear mixers hsms, also known as high shear reactors hsrs, rotorstator mixers, and high shear homogenizers, are characteristic of high rotor tip speeds ranging from 10 to 50 ms, very high shear rates ranging from 20,000 to 100,000 s. Mixer direct emulsifiers are equipped with various lift packages make it simple to change out batches.
With advanced mixing technology, our mixers serve a variety of industries including cosmetics, pharmaceuticals, food and chemicals etc. Jan 01, 2018 high shear mixing processes are common across the chemical process industries cpi, including in foods, cosmetics, pharmaceuticals, greases and lubricants, specialty chemicals, paints, inks and others. Highshear mixing processes are common across the chemical process industries cpi, including in foods, cosmetics, pharmaceuticals, greases and lubricants, specialty chemicals, paints, inks and others. This onepage reference provides information on highshear mixing operations and equipment. Pdf the effect of particle shape on mixing in a high.
High shear dispersers high shear mixers for sale mixer direct. The ultrahigh shear inline mixers do high shear mixing by subjecting the materials through multiple shearing processes in the rotorstator assembly. A rotorstator assembly includes a rotor and a stator, each of which includes at least one surface having a plurality of grooves defining a plurality of ridges and valleys. In a granulation process, only the solid component of the mixture is required. The effect of particle shape on mixing in a high shear mixer. High performance, high shear static mixers twentyfive years ago westfall made a simple orifice mixera plate with a small round hole and an injection port. Stainless steel high shear mixer, manufactured by tokushu kika kogyo co.
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